PPS Chips/Pellets Crystallizer, Infrared crystallization machine, Infrared rotary crystallizer
We got German Patent on Infrared crystal dryer ( IRD) in 2008, and patent number is ZL201110032787.6
Infrared drying technology offers the ability to dry and crystallize materials in minutes, compared to hours with conventional drying equipment which reduces change over times significantly and reduces energy consumption at almost 45-50%, Also Infrared drying technology changes in moisture at beginning will dry pellets gently to a uniform degree within minutes, the final moisture can be 30-50ppm.
--- Capacity: 100kg/h -1000kg/h
--- Crystallization time: 15-20mins
--- No clumping,No pellets sticking
What Can We Do For You ?
HOW TO WORK
1. Material Feeding 2. Rotary Crystallization 3. Discharging
Processing Explanation
1) At first step, the only target is to heat up the material to a preset temperature.
Adopt relatively slow speed of drum rotating, the Infrared lamps power of the dryer will be at a higher level, then the PPS Pellets will have a fast heating till the temperature rises to the preset temperature.
2) Crystallization step
Once the material gets to the critical crystallization temperature, the speed of the drum will be increased to a much higher rotating speed to avoid the clumping of the material. At the same time, the infrared lamps power will be increased again to finish the crystallization. Then the drum rotating speed will be slowed down again. Normally the crystallization process will be finished after 15-20mins. (The exact time depends on the property of material)
3) After finishing the crystallization processing, the IR Drum will automatically discharge the material and refill the drum for the next cycle.
The automatic refilling as well as all relevant parameters for the different temperature ramps is fully integrated in the state-of-the-art Touch Screen control. Once parameters and temperature profiles are found for a specific material, theses settings can be saved as recipes in the control system.
Our Advantage
| 1 | Siemens PLC Touch screen control | Easy to operate |
| Infrared rotary dryer is designed with sophisticated temperature measurement. The material and exhaust air temperature are continuously monitored by sensors. If there is any deviations,PLC system will adjust automatically |
| Recipes and process parameters can be stored in the controlling system to ensure opimal and reproducible results |
| 2 | Energy saving | Dry and Crystallization at a time To save about 40% energy consumption compared with conventional crystallizer and dryer |
| 3 | Easy to clean | The drum can be opened completely,no hidden spots and can be cleaned easily with a vacuum cleaner |
| 4 | No clumping | Rotary drying system, its rotating speed can be increased as high as possible to get an excellent mixing of pellets. It is good in agitation, the masterbatch will not be clumped |
| 5 | Crystallized temperature set independently | The drum is divided into three heating zones which equipped with infrared PID temperature sensors can be set drying or crystallized temperature independently. |
WORKING VIDEO OF INFRARED ROTARY DRYER
HOW TO ENSURE THE QUALITY!
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strictly control by inspecting personnel.
● Each assembly is in charged by a master who has working experience for more than 20 years
●After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory
Our Service
1.We will provide testing if the customer comes to visit factory to see the machine.
2.We will provide detail machine technical specification ,electric diagram,installation,operation manual and all the documents which customer needed for clearing customs and using the machine.
3.We will provide engineers for helping installation and training the workers at customer's site.
4.Spare parts are available when they are needed .Within warranty time,we we will provide spare parts free,and over warranty time,we will provide spare parts with factory price.
5.We will provide technical support and repair service in the whole lifetime .
Contact Us
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100kg/H PPS Pellets / Chips Crystallization Machine Images
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